Best Mig Welders for Home Use 2020

Inverter mig welder
(Last Updated On: December 28, 2019)
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Are you at last, interested in getting into the craft or a skill of welding but aren’t sure of where to begin? you are looking in the absolutely right place. Choosing the best Mig welders for home use can be a little tricky, as there are so many sizes and shapes out there that it can get a little overpowering. There are wrong and right types of welders to select when you are starting from the start, so doing a research into the proper and nice option for a home owner is incredibly helpful. But you don’t have to worry about it as we took care of that and did the hard part and gathered everything you needed to know.

If you are a beginner, you should check best beginners mig welders first.

Back in the days, when older people wanted to buy something like this just had to go and buy just any unit, not knowing which one suits them the best. Thanks to the internet, that we all can get a detailed information on almost everything. Below we gathered all of the important information you need to know before purchasing a welder best for you home use. Keep in mind, the best home welder is the one that works well for any job at hand.

Picking a welding machine for home use is pretty straight forward, once you know what you actually need to look for. You should always be able to narrow down what MIG welder for home or other types will work well and choose the one from the list of these best MIG welding machines. We have already researched and only compiled the ones which are good as a home use or hobby welder.

In case, you are a professional welder or just someone with a deep interest in heating metals, you will find value and quality in using a MIG (Metal Inert Gas) welder. Such kind of machine provides a range of uses which even beginners can immediately perform. Obviously, they are not particularly cheap, purchasing one is an investment. Thus, it is important for you and your pocket to pick the right model with affordable price. With our amazing guide at the end, you will most probably find the best MIG welder for your home use, hobby or profession. But first, let’s have a look at the top three products.

Quick Search & Comparison of Best Mig welders for home use

Mig Welder Voltage AMP
Everlast Poweri-MIG 140E MIG Welder- Editor's Choice 120 volts 250 A Check Price
FORNEY 29901 125 FC MIG WELDER Start-up kit 120 volts 125 A Check Price
LOTOS MIG140 140 Amp MIG WIRE WELDER FLUX CORE WELDER 110/120 volts 140 A Check Price

 

 

Everlast Poweri-MIG 140E MIG Welder, 110/120-volt

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economy line of the inverter MIG welders from The Everlast is never short on capability or performance. This all new Power i-MIG 140E is a great 120V powerhouse. The IGBT inverter design puts on the spot a higher amp output with a better and amazing duty cycle when compared to the transformer based MIG welders. Compare this Power i-MIG 140E to the competition, if you want to. The competition features a transformer 140 amp MIG welder which normally has a 20 percent duty cycle at 90 amps, and a far less duty cycle at a high maximum amps which is almost never even published.

Everlast Power i-MIG 140E comes with a 35 percent duty cycle at maximum 140 Amps of the power. And it can easily do it while operating more accurately and efficiently, at a lower amp draw. To finish the comparison, it is also super light in weight and also offers a smaller foot print without even reducing the maximum diameter wire roll size (which is 8 inches). It’s size and weight and size permits you to pick up the unit and carry it directly to where you need it, or where your work needs to be done, without needing a follow up visit to your chiropractor, which isn’t appreciated.

We mentioned some of the pros and cons of this Everlast MIG welder.

Pros Cons
Easy to use. Might be a little expensive for home use.
Welds super efficiently.
Durable.
Light weight.

 

CONCLUSION

This is a great value and durable welder and is super easy to use and convenient to set up. If you are the one who has never welded before it is a great first machine but it’s also, as perfectly at home as in a professional workshop. It is not actually packed with extra advanced features, but it will do most of the lighter jobs with ease. It’s very well built and should have a long lifespan, it’s a workhorse. Being capable of both flux core welding and MIG welding, this a versatile machine. The quality is amazing for the price, so do not let the low cost put you off before that. This machine will surely outperform most of its expensive competition.

 

FORNEY 29901 125 FC MIG WELDER Start-up kit

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A great product of Forney for do it Yourselfers that includes each and everything you want to get started. For easy reorder all the individual parts are numbered. Forney 29901 125 FC MIG start-up kit is lightweight i.e. less than 1 lb., has fireproof shell and is impact resistant. It has an Auto-darkening Filter (ADF) that features a viewing area of 5.97 square inches (3.62 inches x 1.65 inches), DIN 9 to 13 variable shade selection, 2 optical arc sensors that is use to protect against the risks of arc flash, optical clarity rating of  1/1/1/2, To reduce scratching and discoloration of the lens UV/IR coating is used, and has 1 by 16,000 per second switching speed.

Forney also provides Additional Premier Series for quick shade modifications it allows external shade selector knob with grind option, has internal switch controls that includes both sensitivity delay (minimum and maximum) and (high and low) adjustments, and contains Solar cells with non-replaceable 3 Volts lithium batteries and automatic on and off technology.

It also features E71T-GS flux core MIG (GMAW) welding wire for mild steel that is a self-shielded mild steel all position flux cored MIG welding wire that is best suited to moderate to low spatter and single pass applications with high travel speed. As no gas is required, an Argon/CO2 mix will lessen the spatter. It works excellent on thin gauge mild steel.

This Start-up kit contains black leather welding gloves that separates leather palm and back. These leather gloves with heat resistant Kevlar thread also offers an extended Gauntlet safety cuff for the extra wrist and forearm protection. They also features a cotton fleece lining for the absorption of moisture, and a self-hemmed welting that provides extra strength to glove adding durability and strength to it.

 

The best thing about this is that it contains 5-point adjustable geared headband with sweatband mechanism that helps in reducing neck, head strain and general fatigue that is usually caused by repeated lowering of the helmet in day-to-day welding operations.

Following are some pros and cons of FORNEY 29901 125 FC MIG WELDER Start-up kit.

Pros Cons
Easy to use start up kit for do it yourselfers It does not have an input for an inert gas as this machine is a Flux Core only machine.
Not too many settings adjustments, every part is numbered.
Affordable.

 

CONCLUSION

An amazing start up kit in market for those daily welders who are just fed up of neck and head strain. This product is very accessible to use, individual part is numbered, with easiest settings adjustments. With a proper care, this product of Forney will last a life time. If you are searching for any lightweight welder then you are at a right place, as it weigh less than 1lb, and features Shell and Headgear, Auto-darkening Filter and many other Forney Premier Series including External shade selector knob, Internal switch controls, and Solar cells. An amazing, powerful and cheapest model off of this list.

 

LOTOS MIG140 140 Amp MIG WIRE WELDER FLUX CORE WELDER

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Welding can be easier with this New 2017 Upgrade Lotos MIG140 not only because it is Mild but is designed with stainless steel (24 Gauge – 3 by 16 inches), which is now available with 2T/4T switch. This upgraded model of Lotos MIG 140 has 2 digital displayers that helps customer to adjust wire feeder speed and welding voltage more accurately. It also designed with ground cable quick connector that makes switching easy, between positive and negative. This upgraded product of Lotos also features a 140 amp MIG welder that can weld at industrial as a professional as it can handle industrial standard 4 inches or 8 inches wire spools and absorbs a thermal overload protection system that takes care of the welder. MIG 140 of Lotos is all-purpose and perfect welder for do-it-yourself home and it can be quickly connected to your existing 110 volts wall outlet i.e. within 10 minutes or maybe less than it.

With this you can not only weld simple metals, but it is also used for welding mild steel, stainless steel, Aluminum as it contain spool gun which is mainly use for aluminum welding. For the stability and for better user experience Aluminum Wire Feeder is used in it, which is 0.025 inches to 0.030 inches i.e. (0.6mm to 0.8mm) and a pure Solid Steel 0.030 inches to 0.035 inches (0.8mm to 0.9mm) Flux Cored. And best part of this model is that it is available with Money Back Guarantee and 1 Year Limited Warranty and the company also offers 30 Days 100% Satisfaction. It also came with MIG torch, Argon Regulator, Ground Clamp Cable, Gas Hose, 0.023 inches (0.6mm) & 0.035 inches (0.9mm) Contact Tips, Welding Mask and Wire and is available at a very affordable price.

 

It offers reliable, durable and high quality aluminum wire feeder which provides much more stable and amazing user experience. It’s transformer technology has been amazingly proven to be durable and reliable. The MIG140 can easily be connected to your current 110V wall outlet and can be setup quickly within only 10 minutes.

Following are the pros and cons of LOTOS MIG140 140 Amp MIG Wire Welder.

Pros Cons
It has many things with it like 0.023 inches (0.6mm) & 0.035 inches (0.9mm) Contact Tips, Welding Mask, Wire, MIG torch, Argon Regulator, Ground Clamp Cable, and Gas Hose. Without Shielding gas, Solid wire cannot weld properly.
It can be used to weld simple metals as well for welding mild steel, stainless steel, and Aluminum.

 

CONCLUSION

This MIG140 140 Amp MIG Wire Welder of Lotos is an amazing upgraded model for the do-it-yourselfers. This product not only helps to weld simple metals but can also help to weld stainless or mild steel and Aluminum as it has spool gun that is used to weld only aluminum. It includes various accessories like Welding Mask, Wire, torch, Argon Regulator, Ground Clamp Cable, 0.023 inches (0.6mm) & 0.035 inches (0.9mm) Contact Tips and Gas Hose as well. It’s welding capacity is excellent for mild or stainless steel as well for aluminums. In simple words great price product that is of great quality and is best for beginners.

WHAT IS MIG WELDING?

Gas Metal Arc Welding (GMAW) is basically the most popular welding method available at hand. It’s subtype, Metal Inert Gas (MIG) Welding is the most reliable and well known. That is because MIG welding is quite simple and easy to learn and does not always need any cleanup. It also permits for a higher rate of productivity. Obviously, that is only if you have the right welder.

HOW MIG WELDING WORKS?

In MIG welding a steel or an electrode wire cylinder (MIG wire) is fed from the welder, usually through a liner and out of a contact tip which is in the machine’s gun. The welder uses the power to heat up and melts the wire so that it can be used as a tough adhesive. Inert gas is combined into the metal liquid to conserve the liquid from infusing with other atmospheric substances.

Using the melted electrode, the two metal pieces can be combined as they pass through the welding gun. This process is way quicker than the traditional arc methods which required the use of welding rods. The effortlessness and simplicity of the operation permits users at various skill levels to completely utilize the tool for a wide range of welding jobs.

WELDING MACHINE TYPES

There are so many forms of welding including MIG or Flux-Core, TIG and stick welding. Every form has its own advantages and limitations, and there is not even a single size which fits all process. The professional welders will use several different welding machines in just a single day in an industrial setting they work in and this is a very common circumstance. When you are reading details about each type, keep in mind that, what you actually plan to weld at home.

MIG WELDING OR FLUX-CORE

MIG welders use a wire which is fed from a spool accordingly at a constant pre-selected speed. It creates a high strength weld which needs a little cleanup to generate a great looking weld. It is capable of welding both thin and thicker metals, which is an amazing quality. MIG machines can either weld Flux-Cored Arc Welding (FCAW)or Gas Metal Arc Welding (GMAW). GWAW is primarily a gas shielded process that needs an inert gas to shield the weld puddle from atmospheric pollution. FCAW is relatively identical to GWAW except, it uses a special tubular wire which is filled with flux to shield the arc. It can be used without or with shielding gas, relying upon the filler.

It is good to note that Flux core or FCAW is perfect for portability as you will not have to concern about carrying around the gas for shielding, the only thing you will need to worry about is the machine when you’ll go portable. Both MIG and Flux-Cored are super easy to learn and create an extremely clean welds on aluminum, steel, and stainless. Both of the types have the capability to weld materials as thin as 26 gauge. Flux Cored is a highly popular choice for home use and construction due to its high weld speed and portability. It is also capable of welding in the windy conditions or on dirty materials.

STICK WELDING

Stick welding uses an electric current flowing from the gap between the welding stick and the metal, also known as an arc welding electrode. Stick welding is an effective and efficient method for welding most joints or alloys and can be used both outdoors and indoors, or even in drafty areas. It is also the most economical welding method and is largely popular because of its ability to generate an effective bond on dirty or rusty metals. It can be an amazing choice heavy duty home projects and farmers.

Other than all of these qualities, Stick welding does have some limitations. Stick welding is, unfortunately, not a good option for metals even thinner than 18 gauge or 1 by 16th of an inch. It needs a frequent rod changes and also emits a lot of slag and spatter. Which needs more cleanup with a grinder. It is also a little difficult to use, well, then other methods.

TIG WELDING

TIG (tungsten inert gas), uses a tungsten electrode to create the weld. The area of weld area is protected from atmospheric contamination by an inert shielding gas such as helium or argon. TIG welding is normally most used to weld thin sections of the alloys steel, stainless steel and non-ferrous metals, for instance, aluminum, magnesium, aluminum, and copper alloys. There is greater control over the weld than other welding processes, which allows for stronger, TIG welding is more difficult and more complex. To master this class than other welding types and is significantly slower.

WHICH ONE’S THE BEST?

Today, MIG is the most common industrial welding method, which is preferred for it’s speed, versatility, and the relative ease of doing the process to robotic automation. MIG welders can evenly be used for a range of projects including hobby welding, autobody work, maintaining equipment or even a huge number of other things. MIG welding is mostly chosen as a preferred technique because it produces great quality welds, it’s super easy to learn, and despite does not cost a lot of money.

Whether you are just starting to feel interested in becoming a hobby welder or you already took classes in school or any trade program, you might be wondering what the best welder for home use is. Well, it is pretty easy to see how this question would turn up given the many models available out there, not to mention the various different types of welding machines. We will go ahead and help you guys by answering this question right now, the best type of welding machine for home use from all of the types is a small MIG welder. If you are somehow wondering what the best welding machine for a beginner or a home user is, the answer is the same.

We talked about the different types of welding machines above, and if you believe that any other type besides MIG welder suits your needs, you should probably go for them. But if you do believe that a small MIG welder is best, as it is mostly viewed as the easiest to learn on and can also tackle a range of jobs you may come across around the house.

When you are reading through the guide and other details about MIG welder, it is a great idea to keep in mind how you think you are going to use your home welding machine. Having a prior idea of what type of metals, you will later on work with, how thick or thin the metals are, or what gauge the metals are, and how many times you might find yourself using the MIG welding machine. This information, which doesn’t seem so important now, might help you decide if you can work with a good cheap MIG welder or if you will need something entirely different like a stick welder and less possibly a TIG welding machine.

HOW TO CHOOSE BEST MIG WELDER FOR HOME USE

While looking for a MIG welder, there are various factors to keep in mind, for instance, price, input power, AMP rating, duty cycle, wire size and type, material thickness, portability and more. We compiled all three of our top picks considering these features, and you should go for the one with maximum features according to your personal needs.

PRICE

The price of a MIG welding machine is an obvious and understandable concern or when you are making a purchase for equipment’s and tools designed for home use. Cheap welders can be obtained for as low as a $100 but you should never expect much quality, efficiency or even durability out of the units in this price range. If you want to have something that will last up to years and also has enough features that are deliberated more than just adequate, you are somehow entering a mid-price range anywhere ranging from $200 up to $500. In this mid-price range, you can find a decent welder that will virtually handle anything you throw at it around the house.

The high end of this mid ranged budget will get you a unit that could even handle some tougher welding jobs which you may encounter around a large farm. You might be a little surprised to find out that the high end welding machines can be sold for as high as nearly or above thousand dollars. Of course, this would be a serious extreme for home use but if you think that you might want to make a career out of welding as a Do It Yourselfer, journeyman welder or at least pick up few side jobs, then it may not be a lousy idea to pick up something in between $800 to $1,500 price range. It will be fully capable and will permit you to weld at home and on the job both.

INPUT POWER

One of the very important feature you want to consider when purchasing a MIG welder is the output power of the welder. For home projects to work on thin metals, a 100 amps will be enough. A rig that has a maximum of 140 amps is awesome to have because you never know if you will need to weld some material which are thicker. This might cost you a few extra dollars more, but at the end, it will all be worth it. The minimum power output is also another thing to consider when considering a wire fed welder. For an 18 gauge metal, a welding machine with a minimum of almost around 30 amps will do just fine. Though, if you are going to weld delicate metal that is around 22 gauge or 0.8 milli meter, then you will need to look for a machine with a minimum out of 20 to 25 amps.

MIG welding machines usually run on a 110V or 220V circuits with a lot of machines providing a dual voltage capability which is great for flexibility and not feeling a need to rely on having access to the 220V circuit. The 110V machines are typically best for home use as that is the most ordinary circuit type you will find around in your home. If you need to weld thick materials it would be recommended to have a 220V capable machine with a high maximum AMP rating. It is necessary to note that high voltage does not necessarily mean more power.

To really have an idea of the power which is actually wattage and is measured in terms of VOLTS X AMPS. Always note both the AMPS and the VOLTS when determining the capabilities of mig welders. If we apply this to the home use, each and every circuit is controlled by a circuit breaker, rated in AMPS. For comparison, you would need 40 AMP 110V circuit to get the same power and efficiency as a 20 AMP 220V circuit.

AMP RATING

The AMP rating on a MIG welding machine will give you a better concept about its power potential and how thin or thick of a material the welding machine can easily handle. To weld thicker materials, you would need to look for a high max AMP rating. While for thin sheet metal you will need a low and a minimum AMP rating, you will most probably want to be able to dial down the power so your bead is not too hot to work with thinner sheet metals otherwise you will melt right through the material rather than bonding the pieces together.

DUTY CYCLE

Duty cycle is another welding machine specification which is actually measured in minutes and outlines how long within a 10 minute period, a welder can safely and easily produce a welding current. Such as, a welder with a 30 percent duty cycle must rest for a minimum of 7 minutes after 3 continuous minutes of welding. It is necessary to note that is only for continuous operation, as starting a weld and then stopping in the middle to re position or sometimes change the setup will most likely extend the duty cycle.

WIRE SIZE AND TYPE

As MIG welding machines can use both the metal core wire which is used in gas shielded welding or flux cored which is used in non-gas shielded welding, discover the machines capabilities in addition to a planned application when choosing a wire. Also, bear in mind the size of the spool the machine can efficiently handle when making your selection. Another very important tip is choosing a wire that is best suited for the application. Some of the wires are more all-purpose and some of them are better for welding dirty or rusty metals as they will provide more oxidizers while you are welding.

MATERIAL THICKNESS

Every welding machine has fluctuating capabilities when it comes to the thickness of the material, the machine can weld. This is mentioned in the manufacturer’s specifications of the product.

Now that you have a clear and better understanding of the features and the capabilities of the welding machines for normal home use, you should have no problem selecting the one, best for you. A great helper to any welding machine is an angle grinder, which you probably have but if you don’t have one, make sure to purchase that too while you order the welder.

Portability

Performance is highly important when selecting a metal inert gas (MIG) welder, but you also need to consider the size if you have a small and limited space and to somehow avoid carrying around a giant and super heavy machine everywhere. Welders can range in sizes from 40 lbs. to few hundred pounds. It depends on the power and features. The portability needs to depend highly on the kind of welding you might need to accomplish.

Wrapping it up

When you want to buy a welder, you want to know all your requirements well. Having an idea about what to look for in a welder will make sure you are making a wise and thoughtful investment. Don’t forget to think about what you will be welding on a daily basis. You want to purchase a best MIG welder that has sufficient power for the jobs you need to do. If you need more power, it will definitely cost you more, but it is totally worth it than having to bear with a welder that is under powered. Also, try to bear in mind how much you are willing to spend beforehand, as it can be easy to get carried away with various amazing features.

In the above article, we have explained the basics of the MIG welding machines along with the three top best MIG welders for home use. All three of them vary in price, size, weight, and also in the welding power. As long as you have an idea about what you want to work on, whether you are planning to repair the backyard fence or make a table, you will most probably find the best MIG welder for you, here. We hope this article helped you find the welder and all the important information you need to know before purchasing one.

Good Luck with Welding!

 

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