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Welder is the one of the most useful or helpful product that you can have in your workshop when it comes to metalworking. Despite there are a many kinds of welding one can do, one of the stable option that allows you to weld a wide variety of metals, is a MIG welder. It doesn’t matter if you are a professional or a hobbyist, these welders are convenient or useful. And the best part is these welders do not require voluminous experience or an expert to operate to use it. In this article you are going to find best Mig Welders under 500.
Now a days Gas Metal Arc Welding (GMAW) is the most well-known and best welding method. Metal inert Gas (MIG) Welding is it’s one of the most popular subtype. This is only because MIG welding wants almost no cleanup, is quite easy to learn and it also grants for a higher rate of productivity. Of course, these qualities are mainly found in a right welder. And as it is super easy to use so it is highly recommended for the ones who are first time into it or as a beginners or for the ones who had recently developed their interest in welding.
Just like many other devices MIG welders are available in many varsities, now in this industrial era. Different models are made up with different shapes, features and sizes. So, choosing a best MIG welder under $500 is such a tough task especially when you know nothing about welding. While purchasing a MIG welder, experts suggests that look for some precise aspects to ensure that you purchase the best welder. Mentioned below are some top tips you should keep in mind when buying a MIG welder.
THINGS YOU SHOULD CONSIDER
Before Purchasing consider the following things.
Avoid Short Cables
Always avoid short cables as they reduces mobility. Your welder must contain a short gun (torch) and ground (work) cables. Generally, six feet or less in length is the limit or your ability to move willingly around your work. While working that is possible that you need to re-position the metal or welder more often to get enough reach. If you are preparing for longer weld run then it is always a good to make a test run, with a turned off welder, you’ll find out if you’ll run out of cable in the middle of your weld or if something might glitches.
Use Sturdy Wire Feed Drives
Smooth and consistent delivery of wire to the gun is an essential key to smooth welding. A poorly-designed wire system, or one produces from weak and fragile materials, is mostly the destruction of inexpensive welders. Search for drive systems which are partially or fully made up of metal materials. Most frequently gas-less welders do include plastic components in the feed drives, be aware of that.
Wire Speed Control
You will find a range shown as inches per minute (IPM), wire speed must be controlled for continuous and infinite adjustments from these available ranges, for the best achievement with every material and working conditions. Some machines possess wire speed adjustment to vary as voltage, as they have a weak power supply. This wire speed adjustment causes the wire drive motor to run slower than at the last lower heat setting, when you increase the heat setting. Back in your you know that you are making a single adjustment, but two variables are changing, they work against each other to make it difficult to perform a proper weld setting.
You just have to choose a product of an appropriate diameter with specifications matching your job. Keep in your mind that most of the welders have only a few fixed voltage (heat) settings to work with. So, to get the best weld, adjust the wire speed (amperage). Filler material or welding wire is not specific to the brand of a welder. A general purpose wire works well for many welding projects.
Wire’s performance in particular machines varies in various environments so does the wire quality. To learn which wire works best try a variety of wire from different sources as most of the MIG welders can handle the smallest 4-inch spools carrying almost two pounds of material, so it is easy and economical to try them all. Once you will find your favorite wire, that suits your welder, then your welder will accept longer-lasting 8 inch spools.
Bonus Item Caution
Do not expect a lot of value from the included accessories, while evaluating basic MIG welder kits because most of them are of low quality throw-ins basically of no use. Some masks can be damned harmful as most of the masks you can find in a welder kit are of handheld styles, that means you can use just one hand to operate your gun. As a beginner, that is not an acceptable thing to have the muscle memory for a steady one handed weld. Even the professionals use both hands for the better torch control. And absorb it that these masks use a fixed and dark shade lens that can cause more difficulty for the beginners.
Move the Shield Away
You have to know that while welding you will need to move the shield away from your eyes so that you can see to position the gun. And after that without moving out of your position, you will need to return the mask to your face and again start the weld in darkness, this continuous on and off process of the mask rises the possibility that you might start the gun accidentally before returning your protective shield to your eyes.
Watch the ARC
Watching the welding arc with your naked eye is called flashing. Flashing is very dangerous as if you view flashing very closely then it can cause severe ultraviolet radiation that can burn your eyes and, to a lesser extent, your skin. This risk is real, but it is easy to prevent, from a reliable auto-darkening welding helmet with adjustable shade lens which can protect your eyes and your skin. It will not only give you one less thing to think about as you learn to weld but on the other hand you will be safer, more comfortable, and your skills will improve more swiftly. Most of the comfortable, safe and affordable helmets are available for less than $100.
No one wants the poor quality weld that has a higher chance of breaking soon after you have bought it so there is no point buying a cheap welder as there are many cheap welders for sale in the market now a days. Below are our suggestions for the best value welders that still maintain the reliability and results of the some more expensive welders.
If you are a beginner, you will most likely be anxious of finding a welder that not only produces neat and clean welds but is also easy to use. There isn’t any hard and fast rule of using a welder, you can use it either in a workshop or at your home or, that is possible that you start you work for welding thinner metals in your home or maybe using it in your workshop. We do have listed best Mig welders for home use. Or are you having any trouble in deciding about the best MIG welder under 500? A MIG welder is strong and makes your work a lot easier. Mostly, the difficulty is not finding the best one, but trying to figure out which of the thousands online is most suitable and reliable. Obviously, that’s take a lot of time and I know how frustrating it is. Anyways, you don’t have to waste your time as I have compiled a list of the best Mig welders under 500, so without further waste of time, take a look at them.
Quick Search & Comparison of Best Mig Welders under 500
Hobart 500559 Handler 140 MIG Welder- Editor’s Choice
Hobart 500559 Handler 140 MIG Welder 115 Volts is a MIG ready, no additional kit required built with Hobart durability and quality, it is most popular wire feed welder and has a great value. This Hobart’s welder is a portable welder, easy to transport so you can weld whenever and wherever you want. It offers best arc performance and is backed by the Hobart 5/3/1 Industrial Warranty. This Handler 140 MIG Welder can welds 24 gauge up to 1/4 in a mild steel. It consume only 115 Volts standard household current. And it’s wire Feed Speed Range is 40 to 700 IPM. Hobart’s each unit is manufactured and designed in Troy, OH USA.
The Handler 140 is extremely versatile and best welder that wants to work on auto body, farm projects, household repairs or yard art projects or even heavier farm projects that require extra welding power. There is a 5 position tapped voltage control selector that gives you the ability of offering a smooth stable arc on all thicknesses. The Handler 140 delivers a wire welding package with industrial performance as it is built with an industrial cast aluminum drive system and a heavy duty work clamp.
Easy to Set-up and Use
It’s just a few minute set-up and you are ready to weld. Even if you are doing welding for the first time, it is easy to use. There is also a weld set-up guide inside the cover to set your welder properly.
Great for DIY Welding Projects
Use the Handler 140 for welding of anything like autobody panels, exhaust systems, trailer frames & hitches, tool carts, gun/bow racks, lawn & garden equipment, mower decks, metal sculpture, PTO attachments, fences.
What’s Included in the Box?
The box of Handler 140 includes built-in gas valve, 10 feet MIG gun with liner, dual gauge regulator & gas hose, 10 feet work cable & clamp, 10 feet power cord, extra 0.030 contact tips, sample spool of 0.030 flux-cored wire, 8 inch spool adapter, owner’s manual, and set-up guide. Everything that you need in your welding work.
Given below are the some of the pros and cons of this Hobart MIG welder.
Hobart Handler 140 is the best catch if you are a new welder or beginner. All the safety protections are packed with the welder and you can use it on steel, stainless steel. With 24 gauge in 140 Hobart, you can penetrate 1/4 inches steel. This one can weld 3/16 inches thick sheets of steel which is best for motor works and home improvement works as well. So, if you want a 115 ampere welder which is easy to use and have a long life warranty so you can trust this renowned Best Value MIG Welder.
Lincoln Electric K2185-1 Handy MIG Welder
Lincoln Electric Handy Mig Welder is portable, lightweight, compact welder which is a perfect choice for home repairs and regular projects on the light gauge mild steel. Amps 70 and the cart is sold separately, clamp cable length is 8 foot, power cord is 8 foot, shielding gas is required, weld thickness is 1/8 inches, it’s mig ready, welding wire diameter is 0.035 inches, wire feed speed control is adjustable, has weldable metals mild steel, it’s dimensions Length x Width x Height is 12 3/4 inches x 8 3/4 inches x 18 inches, 115 volts. It welds up to 1/8 inches mild steel and operates off any 115V, 20 Amp household outlet Amperage output 35-88 20 duty cycle at 70 Amps.
It’s amazing cold contactor safety feature keeps welding wire electrically cold, for better welding, until gun trigger is pressed. It’s exceptional adjustable wire feed speed controls, welds both MIG shielding gas which is sold separately and a flux-cored 6 foot power cord and 8 foot clamp cable 12.8 inches Length x 8.8 inches Width x 18 inches Height. The package includes welding gun, work cable with clamp, cable assembly, gas nozzle, gasless nozzle for flux-cored welding, hose for MIG welding, gas regulator, 1-lb. spool of 0.035 inches flux-cored wire, a 2-lb. spool of 0.025 inches solid MIG wire, three 0.035 inches contact tips, three 0.025 inches contact tips, a welding hand shield and a chipping hammer.
It’s made in USA, the construction is light weight, compact, hence making it portable. It has continuous wire feed speed adjustment. And it’s ideal for welding mild steel from 24 gauge to 1/8 inches thick.
We mentioned some of the pros and cons of this Lincoln handy MIG welder below.
While recommending an amazing quality, long-lasting, durability, and versatile welder, this Lincoln Electric K2185 1 Handy Mig Welder lies among the finest MIG welders available on the market and is totally recommended. With the versatility of the flux core wire or the MIG welding, convenience and portability of this lightweight machine, and the affordability connected with the exceptional reputation of Lincoln’s brand, this welder is an amazing purchase for small jobs or plenty of other jobs. So, in conclusion, we definitely recommend this product, if you are not much concerned about those two cons.
Forney Easy Weld 29901 125 FC MIG Welder
29901 125FC Flux Core Welder, processes Flux Cored (FCAW). It has an input power of 120V, an amperage range is 125A. A wire diameter is up to .030 inches, and the rated output is 125A. It’s plate thickness is 24 ga- 1/4 inches. It has an overall weight of 32.6 lbs. with the total dimensions of 24.6 inches x 12.6 inches x 18.5 inches. Gas is not needed, it’s easy to use and stores with a torch wrap and an innovative design. It’s an awesome unit for DIYers, Repair and Maintenance and Metal Fabrication. The premier series CamoADF helmet, shell and headgear features a light weight (which is even less than 1 lb.), an impact resistant, and a fireproof shell.
It allows a quick-fit, 5 point adjustable geared headband comes with a sweatband mechanism which greatly reduces your neck, head strain and just general fatigue which is caused by the repeated lowering of the helmet during daily welding operations. It also has an auto-darkening filter (ADF) which features 5.97 square inches (3.62 inches x 1.65 inches) of viewing area. DIN from 9 to 13 variable shades selection (TIG operable up to 15 amps). Has two optical arc sensors which helps protect against the hazards of an arc flash, has 1/1/1/2 optical clarity rating. It also provides UV/IR coating which reduces discoloration and scratching of the lens. A switching speed of 1/16,000 per second.
The additional Forney premier series sustains an external shade selector knob with a grind option which permits for a quick shade modifications. The internal switch controls includes both sensitivity (high and low) and delay (minimum and maximum) adjustments. The solar cells with a non-replaceable 3V lithium batteries and an automatic on or off technology. E71T-GS flux core MIG .030 inches x 2 lbs. (GMAW) welding wire perfect for mild steel is a self-shielded mild steel and an all position flux cored MIG welding wire. It’s best suited to single pass the applications with high travel speed. It moderate to low spatter. No gas is required, and an Argon/CO2 mix will minimize spatter. It works excellent on the thin gauge mild steel. Has a pink color coding on the label. It’s recommended polarity is DCEN straight. The diameter is .030 inches. Weight lbs. in kgs is 2 (.907), and the tensile strength is 79,000(PSI).
The black leather welding gloves has split leather palm and back. An extended gauntlet safety cuff offers an extra wrist and a forearm protection. It’s fortified with heat resistant Kevlar thread for an extra added wear and durability. They have cotton fleece lining for the moisture absorption. The self-hemmed welting’s in the seams which provides extra strength to the seams, as a result, adding strength and durability to the glove. Has a Forney imprint on the glove.
We mentioned some of the pros and cons of this Forney Weld MIG Welder.
To conclude, we can say that this is the most dynamic and a great welder for doing relatively small repairing welding work, the flux cored welding pattern are also available in this portion of a MIG welder machine. This Forney 29901 125 FC MIG Welder Kit is the best option of welder for working on the farms project, a small garage repairing work and or some others. This is also an exceptional performing welding machine with the small household gardening projects. At the same time, it gives you an opportunity to work with your design project welding work. We recommend this Forney 29901 125 FC MIG Welder Start-Up Kit welder to get a better welding performance or to get started.
MIG WELDER ACCESSORIES
For safety and increased productivity quality MIG welder is not enough as you also need accessories.
Most of the MIG welders come with glasses but if it does not then buy one, as you will need one for the protection of your eyes.
Experts recommend a helmet with auto darkening features as it protects your face from sparks and debris. Do not waste your money on a low-quality helmet as your safety depends on it.
WIRE BRUSH: You must have a wire brush as it is helpful for getting rid of debris that usually emerge from your work.
To get rid of welding slag and spatter it is necessary to have a chipping hammer.
Your kit must contain gauntlet gloves as they provide stronger finger pockets, extra grip and more flexible movement for your wrists.
Wearing an ear protection is good for the welder as some MIG welders can be noisy, and they can damage your ear.
Soapstone is used to mark the points on the metal where welding will be done.
Pliers are used for a wide array of welding functions.
EQUIPMENTS YOU SHOULD HAVE WITH WELDER
Before you start with your welder you must need to have all the right equipment or instruments that keeps you safe and assures you get the best possible weld. Mentioned below are the other equipment to consider for use with your welder.
Gas cylinder is the most important thing you need while welding. As there are different types of welding so every type of welding require different types of gas. Carbon Dioxide is the most popular type of MIG welding gas because of its lowest operating cost. There are some other mixers, they are more expensive but will give a higher weld quality and will lower the rate of spatter than Carbon Dioxide, and Carbon Dioxide is a low alternative to other gases which are a mixture of Carbon Dioxide and Argon. Pure Argon is also useful if you are welding magnesium or titanium, but you cannot use it if you are welding ferrous metal like steel.
Regulator is the thing you will need to attach to your gas cylinder before you can use it. There are many different types of regulators you can buy for example gauge less, single gauge and dual gauge. Dual gauge regulators are usually more expensive and will show two things on the gauges, these are how much gas is left in the tank, and a flowmeter, that is mainly used to set the flow depending on which gas you are using. The single gauge regulators shows how much gas is left in the bottle on the gauge and then you will have a non-gauge flowmeter.
Your welder must contain a torch because usually when you buy your welder it comes with a it, but you should check to ensure it does.
MIG welder must have this most important piece of equipment that is welding mask. The arc is incredibly bright and can cause damage to your eyes, while MIG welding. You also need a helmet to protect you from flashing and to allow you to see the weld pool clearly. The price of the helmets varies, as the most expensive masks have the auto-darkening helmets which helps you see your work and position the torch easily.
While welding you should wear the correct clothes like cotton or leather clothes with long sleeves and must wear welding gauntlets. Flying sparks are extremely hot that if they will touch your skin, they can damage it. If you are wearing any fabricated material, then you should change to cotton or leather because the heat from the spark could make this stick to your skin and can burn you.
HOW TO CHOOSE BEST MIG WELDER UNDER 500
Following tips are essential in helping you choose best Mig welder under 500
Always go for the welder which suits your budget and is best for all of your needs. Never ever approach your purchase with this “the most expensive will be the best one” attitude, as this will mostly not be the case. If you understand what you are actually looking for, or if you have enough budget, then you can precisely pick the welder which will definitely save you the most money and give you an amazing performance. Our guides will help you choose the best welder for your needs.
MIG welders have various different input voltages so they most probably won’t be compatible with the electrical outlet wherever you are welding. Most welders are either 110 V or 115 V or 120 V, or sometimes 220 V /225 V /230 V, but some of them have the capability for both.
The 110/115/120 Volt Welders; these lower input voltage welders are ideal for you, if you are a hobby welder as you can easily plug them into a household power outlet. The only drawback of this is that it entirely limits the output power, and this won’t allow you to be able to weld thicker metals without increasing your amperage and power.
The 220/225/230 Volt Welders; If you are planning on working on a more powerful weld on thicker metals you will definitely need a 220 volt welder. Which means you will need a 220V power outlet installed. These welders are helpful if you are working on the remote sites or any industrial welding where you probably might not have access to a 110V outlet.
You will probably need to have a different output power relying upon what you are trying to weld. Most of the manufacturers will include a chart with the welder to assist you choose the right settings which helps you get the highest quality weld.
Size and Transportability
While selecting your welder, you will need to keep in mind the ease of transport of this welding machine, including its weight and size. If you are planning on leaving the welder in your workshop, then weight will probably not be too much of an issue. But if you are going to be working at different multiple locations then it is likely that you will want a welder with handle, and which is not too heavy to carry around. If you need a powerful and a large welder, you can obviously store it in a cart on the wheels, but most of the heaviest welders will still be difficult to transport on the concrete even with two people. The small good quality MIG welders weigh almost 25lbs. These ones have inverter technologies which minimizes the weight compared to the heavier transformer models, significantly. For the heavy industrial welders, you can consider the welders weighing around 200lbs plus.
If you want an MIG welding aluminum, you will need to purchase a welder with the capability to fix a spool gun. Most of the smaller welders do not come with an ability to do this, so always make sure you look out for it. If you are looking at purchasing a spool gun, we recommend the one which has a quick release feature.
The duty cycle is the main factor which concerns the length of the time you are looking to weld. If you need to use a MIG welder for a long time in just one go, then you will definitely need a welder with a high duty cycle. Duty cycle in welders is shown as a percentage, and that percentage will be a percentage of a 10 minute period which the welder can be operated before it starts to overheat. For instance, a 40% duty cycle can be operated for continuous 4 minutes and would probably need a 6 minute cooldown period.
You will notice that the higher the output power of the welder is, the lower the duty cycle will be, as it spends a longer time to completely cool down. Small welders without the cooling system also possesses a low duty cycle. Luckily, most of the large welders also have powerful fans to minimize the cool-down time. If overheating is something you are concerned for, then you should purchase a welder with the thermal overload protection which avoids any damage to the welder by blocking the process if the duty cycle is somehow exceeded.
Wrapping it up
A lot of people end up purchasing a welder which is not what they wanted rather needed, so we set up this guide to assist you select the best welder for your individual needs. Getting a best welder which entirely suits your need or provides all of the important functions, you bought it for, is a difficult and tiring task. So, to help you make a wise and nice decision we compiled some of the top rated and best products for your convenience. We tried to add as much information as we could in this article and presented it in an easy to understand way. We hope you liked it The Best MIG Welders under 500 and it was somewhat helpful for you in finding the best product.